Why Does Thread Keep Breaking While Digitizing for Machine Embroidery?

Several Reasons Why Thread Keeps Breaking While Digitizing for Machine Embroidery

Sometimes threads break during stitching when digitizing embroidery designs using machine embroidery software. What causes this, and how can I fix the problem?

Digitizing embroidery designs is a great way to create custom clothing or home decor items. The process involves taking a design from paper or computer files and converting it into a format that can be printed onto fabric.

Most machines come with standard thread colors, but you can also purchase special threads specifically designed for machine embroidery. Some threads are stronger than others, so you should test them before stitching. You may want to switch brands if they don’t last long enough.

The incorrect selection of stitch patterns often causes the problem. When selecting a stitch pattern, the user should follow the instructions carefully. If the wrong stitch pattern is selected, it will cause thread breakage.

Machine embroidery is a kind of needlework where threads or yarns are stitched onto fabric using a sewing machine. To sew stitches, a particular type of thread called embroidery thread is needed. This thread has a unique structure and characteristics. Therefore, when choosing the correct thread, it is necessary to consider its properties and functions.

Embroidery digitization is the process of converting hand embroidered designs into computerized images. Unlike other forms of digitization such as scanning or photography, embroidery digitization does not require special equipment.

This means that anyone with basic sewing skills can create unique designs. This is why embroidery digitization has become a booming industry. As more companies realize the benefits of embroidery digitization, they are investing in new technologies to automate the process further.

This is a question I have been asked many times over. There are several reasons why thread keeps breaking while digitizing for machine embroidery, and here are some of them:

Not using the correct needle size

It is recommended that you use the same needle size for both fabric and thread. If you are unsure of the correct needle size, test it out first. You may want to try two sizes until you find the perfect match.

Using a cheap needle

A good quality sewing needle is worth its weight in gold. Cheap needles tend to break easily, primarily if used for stitching. Try to get at least four or five of the best needles possible.

Stitching too fast

If you stitch too fast, you risk breaking your threads and ruining your project. Slow down! Take your time and make sure you have enough stitches before moving on.

Too much tension

The amount of tension you are applying to your thread should be consistent throughout the entire length of your project. If you are changing the tension, you must adjust your needle accordingly.

Trying to do too many things at once

Digitizing for machine embroidering does take patience and practice. Don’t try to do everything at once. Start with just a few simple designs. Once you feel comfortable with those, add more complex designs and patterns.

Forgetting to re-thread after each change

After making changes to your design, you need to re-thread your machine. If you forget to re-thread your needle, then you run the risk of damaging your design. Make sure always to remember to re-thread your machines after making any changes.

Improperly setting up your machine

Embroidery machines come in many shapes and sizes, from basic domestic models to industrial-grade machinery. Before purchasing one, you’ll want to look at these essential features.

Fabric Thickness

The thicker the fabric, the harder it is to get the needle through. The needle may bend or break when sewing through thick fabrics, causing the thread to rip. Thin fabrics allow for easier needle penetration, making it easier to stitch.

Stitch Type

Sewing machines have different types of stitches. Some make straight stitches, and others that make zigzag stitches. Straight stitches work best through thin materials, while zigzag stitches work best for stitching thick fabrics.

Needle Placement

When using a machine embroidery digitizing system, you should place the needle where it’s supposed to be. If the needle is placed off center, it could cause the needle to break.

Thread Color

Thread color affects how visible the stitches are. White thread makes them appear lighter, while black makes them darker. Darker colors hide the stitches better, making them less noticeable.

Stitching Pattern

Stitching patterns affect how the stitches look on the finished product. Straight stitching looks clean and professional, while decorative stitching gives the piece a more personal touch.

Outsource Embroidery Digitizing Company

Are you looking to outsource an embroidery digitization company or want to avoid thread breakage issues? If yes, then you should consider outsourcing to the experts at InDesignEmbroidery.com. They are highly experienced and skilled professionals who can digitize your designs in no time.

Have you ever tried to digitize your design? It can be very challenging to get things right. As a result, you might experience problems, such as thread breakage.

You’ve probably heard of the term “digitizing” before. This refers to converting images into text files. It’s usually done using software programs. When it comes to embroidery digitization, you need to convert your design into a vector format. Vector formats are scalable and easily editable.

Why Custom Embroidery Digitizing Company?

Custom embroidery digitizing services are becoming increasingly popular among consumers who want their favorite sports team’s logo or company name embroidered onto the clothing, bags, hats, jackets, etc. These services allow customers to upload their own designs and have them professionally embroidered onto items. There are many companies out there offering these services, but you need to choose the right one. You may want to check out the following websites for more information about how to get started.

Have you ever thought about digitizing embroidery designs? This new trend has become very popular because embroidered fabrics are now considered vintage or antique pieces.
Embroidery is a type of needlework art where stitches are applied to fabric using thread. The process involves creating patterns, filling them with color, and then stitching them onto a cloth.

Digitization refers to converting something into its digital form. As a result, you no longer need to hand stitch every design. Instead, you can upload your favorite pattern to the company’s software and start.


Machine embroidery is a great way to personalize items such as clothing, bags, and home decor. The technique involves using a computerized sewing machine to create intricate designs onto fabric or other materials.

There are two types of thread used in machine embroidery: nylon and polyester. Nylon is more robust and more durable than polyester. When working with nylon threads, you’ll want to check the quality of the material before purchasing.

Who has time to stitch their designs anymore? Embroidery digitizing companies offer great solutions for those who want to create unique art pieces without having to sew or embroider.

Embroidered textiles are a timeless way of adding style to your home decor. They come in various sizes, colors, and patterns and add value to your home. If you don’t want to spend hours stitching your design, you should consider buying them from an online store.

There are several embroidery digitizing companies out there. Which one is the best? Well, that depends on your budget and personal preference. Here are some things to look at when choosing between these companies.

Also Read: What are the various products where Embroidery Digitizing can be used?


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